November 18, 2022
When concrete is placed by a high-velocity pneumatic projection from a nozzle, it is known as Shotcrete. It is applied rapidly at high speed on a vertical or overhead surface. Shotcrete plays a role in consolidating concrete by its impact. It is more economical than concrete which is placed conventionally and demands less work.
Shotcrete is applied using two methods, that is, the wet mix and dry mix process. In the wet-mix process, all ingredients, including water, are mixed before introducing them to the delivery hose. Whereas in the dry-mix process, water is added to the mix at the nozzle.
Water is the key ingredient when it comes to a shotcrete mixture; without it, you can’t make a strong shotcrete mixture. Too much water can make the mixture too runny, whereas not enough water will make it very hard, so you need to strike the perfect balance between water and cement in order to make the ideal shotcrete mixture.
The best way to make the ideal shotcrete mixture is by hiring a certified concrete contractor. As these professionals are trained, they will know how to strike the ideal water-cement ratio and make the perfect shotcrete mixture.
There are many reasons why water to cement ratio is important in shotcrete. In this blog post, we will look at some of the top reasons.
Shotcrete consists of four parts sand and one part cement along with approximately 7% water by mass of dry ingredients. Coarse aggregate and admixtures can also be included in this process. This benefits the shotcrete in achieving placement on vertical, irregular and overhead surfaces that are tough or costly to form. It can be used successfully on various forms of structures, including dams, bridges, buildings etc.
Shotcrete relies on the skills of a nozzle man who understands how to manipulate the nozzle to stimulate an adequate mixing on the application surface. It is a very critical process to add the right amount of water to the mixture. Insufficient water will be responsible for material rebound and dust during the process. At the same time, excess water will cause the mixture to slough off. That is why structural shotcrete services are available so that you can get talented workers for this sensitive work.
It is no rocket science when it comes to knowing the characteristics of the durability of any component. In shotcrete, when the water level is increased, the mixture loses its durability. Due to the increase in water level, the cement particles are dispersed, which causes a porous finish of concrete when it is set.
This is because cement hydration products don’t cover the entire surface. It is a straightforward formula; more water means an increased amount of porous finish and a decrease in its durability. The right amount of water ratio provides more durability. Hence, choosing the right shotcrete contractor for your project matters a lot.
The Rebound is a part of shotcrete that doesn’t attach to the surface during application. The size of water to cement ratio affects the rebound rate of the mixture. If the ratio increases, the rebound rate is reduced and vice versa.
This means that the mixture will be flowing, slipping and cracking. If there are dry spots on the surface and dust is produced during the process, it will indicate that the amount of rebound has also increased.
When the surface appears flat, glossy and has less dust, it will automatically have stability. This is why you must be aware of why shotcrete is important and how it works to generate zero errors.
SprayForce Concrete is an accredited concrete contractor company. We have been serving in Calgary and the surrounding areas since 2010. Our commitment to provide the highest quality services is one thing that sets us apart from all the other companies. From structural shotcrete to the infrastructure, we provide all sorts of shotcrete services. Contact us today for more information.